Home
Public Inquiry
October 2000

WEEK 1
WEEK 2
WEEK 3
WEEK 4
WEEK 5
WEEK 6
WEEK 7
WEEK 8
WEEK 9
WEEK 10



CANK Note:
What follows do not claim to be verbatim reports but rather a summary of the main points made.

October    11th       12th       13th        17th       18th         19th         20th          24th onwards



11th October
DAY 1

Appearances
Principle Opening Statements
        Castle Cement
        Environment Agency
        North Wales Health Authority - Dr Richard Roberts
        CANK
Summary of the Rest of the Day
 

Appearances

Mr Anthony Vaughan, Inspector, appointed by Assembly, assisted by Mr Tester, Chartered Chemist (the Assessor).

Vernon Pugh, QC, instructed by Norton Rose,  (Castle Cement) confirmed that the names of their experts are:

Peter Weller             Production Director Castle Cement
Tony Allan               General Manager, Castle Cement, Padeswood works
Iain Walpole            Emissions
Mr R Barrowcliffe     Air Modelling
Stephen Salt
Hal Moggridge        Visual
Ian Turvey              Transport
Kathryn Kelly         Health

A list will be placed on notice board.

Flintshire County Council

Geoffrey Little, instructed by Flintshire County Council, Legal and Administration, will call:
Christopher J Thomas
David Heggarty

Environment Agency, represented by Mr PG Tucker, neutral witness,  proposes to call:
Mr James Morris, Inspector at Buckley, North Wales Area

Dr Richard Roberts,North Wales Health Authority
No legal representation, willing to be cross-examined.  Neutral witness

Brian Leigh wishes to give evidence on behalf of Castle Cement.
Donald Hughes, supporting Castle Cement. Mr Buckley wishes to support it also in his absence.

Appearing for CANK, Tom Hill, Counsel, instructed by Wake Dyne Lawton, distributed about the room a list of witnesses:
Mr Arnold Woolley, Chairman of CANK
Mr Ian Rogerson,    (Cement Process Engineer)
Mr Malcolm Pratt,   (ENTEC)
Dr V Howard, (University of Liverpool)
Mr Iain Reid,      (DLP)

Dodleston Parish Council, Elizabeth Shanklin, Chair, will not be calling witnesses

Mrs G Boyd, Phoenix, Secretary, representing PANTS, 24 Community and Parish Councils and various businesses.
Intend to call 8 witnesses, including:
Dr J Varley, Research Scientist
Mr M Tirral, Environmental Consultant
Other list to be presented to applicants and Council.

John Ellis will present his case himself.

Councillor Armstrong Braun, will be calling 1 witness
Mary Horner, and also possibly Dr R Van Steenis.

Eric Owen instructed by Mia Jones, who will be called as a witness, list handed in.
 

Principle opening Statements

Castle Cement
By Vernon Pugh QC

The proposed development will secure the future of the plant and workforce, 218 people employed and introduces £10 m into the economy.

Strategic importance, the new kiln will give a marked improvement to the area, represent best practice and knowledge.  Designed to meet UK, European and International standards.  Alternative fuels … reduce adverse affects.  The new kiln will not be able to become operational until it has received authorisation from IPPC.  Enable the removal of the stacks currently on site.

10th January 1999 statement supplemented by other material.  Full details are in the agreed statement which will be clarified later on.

Inspector:  correspondence?  Is it agreed ..

Additional issues do not appear to have been a problem.

Concern on Public Health:
1) Whether or not the emissions are to have an adverse effect
2) Composition, concentration and likely reach
3) Predicted emission exceed standards, expose harm
4) No harm, characteristics will not be materially different in the future.  Does it conform with the standards?

Not the role of the Inquiry to decide if the standards are being met.  IPPC regulations require a permit.  Implement IPPC.

Potential emissions issue can be left to the EA.  Use of land is due to Planning Authority.   Pollution Control Authority will control emissions.

Location:         Not an issue, used for 50 years
Pollution:         No adverse effects
Use of land:     Depends on conclusions of safety points
Nuisance:        Not strictly a pollution matter, evidence will demonstrate that the modernised plans are likely to reduce the
                         incidence of dust.
Public Health  Dealt with by IPPC authorisation, in accordance with standards.
                        Kiln 4 will be safe and without adverse effects on public health.

Visual
It is an approved zone.  Visual concerns relate to size of stack, will it be materially detrimental?  Appearance of the tower is acceptable.

1)                     Industrial structure, not materially great in height and mass
2)                     No greater in height or mass than other things constructed in the rest of the UK and Europe.  No significant
                        adverse change in view.
3)                     Tower will be either hidden from view, offsite planting, screening the views of the works.

Mass and scale is different but is not materially different.  Will secure employment for current work force and future.  Modern, sustainable and for the future.

Transport
The introduction of kiln 4 will not have an adverse effect on the highway i.e. queuing.  Highway Authorities does not raise any objection.

Planning
Proposal is within the development zone and in the development plan.
Submit that the development is within the guidance of all UK, European and local, development plans.
 

Environment Agency
Mr Paul Tucker

The application is unobjectionable in terms of the Environment Agency’s regulations.  This should be taken in the context that the Agency is neither for nor against the application.  The EA is here to assist the Inquiry and also to answer questions that are put by third parties.  Not here to merit the evidence.  16.1 Planning Guidance Wales, states that the planning regulations will the enforced by EA.

EA consider there are significant concerns, which are regulated by other bodies.  IPC application brought under the Environment Protection Act, four months.  It can be staged.  Stage 1 submitted in Jan last year, Stage 2 later last year and Stage 3 June 2000

EA cannot determine that this application will be confirmed before the end of the Inquiry.

IPC authorisation carries with it advantages worthy of detailed examination, not to say that we prejudge the outcome.  If the application does not meet the legislative requirements, then approval will not be given.  Will be overtaken by IPPC issue.  IPC application must meet objectives of the system.  If the EA is satisfied that it conforms then the IPC or the IPPC application will be granted as an authorisation.  Will be subject to appropriate conditions.

IPC and IPPC process, it is the EA’s policy to have substantive public involvement.  People have misgivings about the process; EA does not operate in a vacuum.  Informed by a public consultation process.
 

North Wales Health Authority
Dr Roberts (Neutral witness)

Defined qualifications….  Clinical disease control and health environment.  Not here either for or against, entirely neutral.  Communicating risks to those making decisions.

Involved in assessing health impacts since Feb 1999.  8,000 people living within 2 km of kiln and others who have serious concerns.  Wants to put evidence on health authority web site.  Inspector said it might change.  Dr Roberts said he would take advice.

Relevant data available in considering health impacts.  Hazard is different from risk.  Exposure to risk is defined in terms of probability.  Risks need to be in context with other risks on every day matters.  In terms of background pollution or exposure to background smoking etc.

Have concerns about levels of anxiety from communities.  Anxiety in itself has health effects.

CANK
Tom Hill
Opening statement in full
 

Summary of the Rest of the Day
Devoted to some issues of protocol:

Running Order
It appears Castle Cement and the Neutral participants are to complete their evidences-in-chief first.
Their witnesses will then be cross examined
Finally, the Objectors will put their cases at the end of which their witnesses will be subject to cross examination.

Site Visits
Timing yet to be decided but the Inspector has asked that he be allowed to make the visits unaccompanied although he is happy to accept recommendations from the parties on vantage points he should use.

Castle Cement - Evidence-in-Chief
The majority of Castle's expert witnesses were called and read verbatim from their proofs of evidence.
The only witnesses that remain to be called are Stephen Salt and Dr Kathyrn Kelly.



12th October
DAY 2

Flintshire County Council Evidence in Chief
Environment Agency
North Wales Health Authority - Dr Richard Roberts
Castle Cement - Dr Kathryn Kelly
CROSS-EXAMINATION BEGINS
    Castle Cement
        Ian Turvey - Highways

Vernon Pugh QC, acting for Castle Cement, explained that his two remaining witnesses were temporarily unavailable:
Dr Kathryn Kelly would be arriving later in the morning whilst Mr Stephen Salt was currently out of the country and it was hoped that he could be called later in the Inquiry.

It was, therefore, agreed that the Neutral Parties now offer their evidence-in-chief:

Flintshire County Council
Two witnesses confirmed that the Council supported the application:
Members considered that the benefits of the completion of the scheme outweighed the drawbacks on the visual impact side.

Health impact was taken into account when deciding.  Took advice from the North Wales Health Authority, EA.  Decided there were not grounds for objecting to the proposal.

FCC does not consider that the visual impact would be sufficiently great to bring it into conflict with  planning regulations.

Business and economic growth are the best for the area and FCC recommend that the application be granted.

Environment Agency
Mr Jim Morris, the inspector responsible for Castle Cement since 1997, read his summary and selected reports and stated that soil samples had been analysed which showed that there was no evidence to suggest that there would be an increase in contamination from the proposed kiln.

He also confirmed EA will carry out rigorous air modelling for emissions testing and that it was by no means a forgone conclusion that Castle Cement would be granted the required licence to operate the new kiln. There would be full public consulatation as part of the process.

The Assessor asked about the IPPC regulations now in force.  Do they supplement the IPC or do they replace the current IPPC regulations? The EA said that CC would have to submit an application for IPPC next June whether or not the new application was granted.
 

North Wales Health Authority - Dr Richard Roberts
Dr Roberts read from his Summary Proof which effectively expanded upon and endorsed all conclusions drawn in his original report last November.
As before, he concluded that residents are very unlikely to suffer harm from the dioxins and the plant expansion might improve the emissions.

During his report, Dr Roberts referred to Dr Vyvyan Howard's proof for CANK which mentions excessive levels of cancer in the Mold area. Dr Roberts said that he had since carried out a separate analysis and said that Dr Howard was incorrect.

This point was taken up by Tom Hill, barrister for CANK:
…”.  Is this document available today?  Dr Roberts said it would be available for the Inquiry.  When exactly?  Within the next week.  The Inspector asked for this to be given.  Tom Hill said he was keen to see the report asap, as it may raise some questions pertinent to the cross-examination.  Dr Roberts said that there was some other evidence available, in the form of a memo which could be made available.
 

Castle Cement
Dr Kathryn Kelly
Dr Kelly read her summary which summarised her  areas for concern and concluded:
'Based on the weight of available evidence, I conclude that individuals living in the area of the Works are very unlikely to suffer any harmful effects from dioxin and metals emitted from the proposed kiln.'

Two points were queried from the floor:
Her reference to the danger of open tyre fires:
'Thus, every tyre burned at Castle Cement represents a decrease in the average chance that a North Wales resident will be exposed to the known effects of open tyre fires'
Open fire burning was questioned because this is not relevant in this case and it is illegal anyway.  The Inspector said that this was a point but that it did not require an answer.  Kelly replied that this was illegal.  It was said that this could not be made as it was not a comparison.

Lucy Thomas said that Kelly had just stated that “some fathers and grandfathers at Padeswood suffers no more ill effects”.  Kelly replied that this applied generally/globally.  Lucy Thomas replied that Kelly had said “at Padeswood”.  No response from Kelly.  The Inspector agreed that this particular issue could be dealt with later.
 

CROSS-EXAMINATION BEGINS

Castle Cement

Ian Turvey - Highways
 Mr Turvey initally added to his Summary by responding to a letter he had received from Mr Booth, the Phoenix representaive on highway issues.
Some debate ensued with Mrs Booth particularly upset that this rebuttal had occurred before her husband's evidence had been heard. She was also concerned that due to programming difficulties, the cross-examination was taking place without her husband having had enough notification to be there.
The Inspector agreed that Mr Booth could have an opportunity to cross examine Mr Turvey later in the Inquiry.

Mr Tom Hill, barrister for CANK started his cross examination.
There was much discussion on the detail of Mr Turvey's proof with Mr Turvey appearing reluctant on several occaisions to answer Mr Hill's questions directly - so much so that Mr Hill was prompted to mention that he was gradually 'squeezing' the answers out of Mr Turvey!
Mr Hill identified an error in Mr Turvey's proof:
Taking the calorific values of the proposed substitute fuels: tyres and Profuel, he had calculated that twice as many wagons would be needed to carry those fuels in order to meet the planned 750,000 tonnes output, than Mr Turvey had stated.
After some confusion, the Inspector ordered a 10 minute recess so that Mr Turvey could check Mr Hill's calculations.

When the Inquiry resumed, Mr Turvey confirmed that the projected Profuel/Whole Tyre lorry movements in his proof should be doubled and agreed to provide an amended table.



13th October
DAY 3

Cross Examination of Tony Allan
        Unauthorised Emissions
        Employment
        Community Support
        IPPC Authorisation

        Questions from others
           Cllr Darlington
           Lucy Thomas
           Shelly Booth (Phoenix)

Being a Friday, this is a half day with proceedings due to finish between 12 & 2 depending on where a suitable break can be found.

The day started with a short discussion on procedural matters and then moved on to the cross examination of Tony Allan, Padeswood works General Manager.

CANK Note:
The sequence recorded below are highlights only and not the full conversation. There was much discussion of procedures and  specific evidence, which has been omitted. However, care has been taken to preserve the essence of the cross examination.

Key:
TH - Tom Hill    TA - Tony Allan    PI - Anthony Vaughan - Inspector

Unauthorised Emissions

Introduction: review of management history since joining Castle in 1996 including the acquisition of environmental management standard ISO 14001 in 1999

TH:  It is clear that over the last 4 years, during the period you had overall responsibility, that the site has produced in your own records, that the plant has produced over 250 unauthorised releases.
TA: That is correct

Discussion of procedures for measurement and reporting of releases

TH: In excess of 250 unauthorised releases during the last 4 years.
TH: History of regular complaints about the plant.
TA: Yes
TH: Also true that the EA have sought to try to address the problems that Castle have brought to the local community.
TA:  We work closely with the EA, yes.

Discussion on a particular complaint

TH: 19.9.98 letter refers.  Letter refers to an enforcement notice, a court hearing in November. The EA remains dissatisfied and concerned about lack of housekeeping.  Is this all not a direct criticism of you?
Mr Hill and the Inspector then pressed Tony Allan for an answer
TA: It was a direct criticism of me and everyone else on the site.

TH: In that year, 1998, you managed to release 1.57 tonnes of particulate matter into the atmosphere.
TA: Yes
TH: Your criminal conviction in Mold for contravention of a series of conditions requiring you to minimise problems.
TA: 15.2.99 date is wrong.  It should be 12.2.99.
TH: Castle were back in the criminal courts yesterday?
TA: Not that I was aware.  Oh you mean the oil spillage at Blackbrook?
TH: Yes.  There are photographs in the Phoenix documentation.  Do they relate to the matter in the magistrate.
TA: There has been a mix up with some of them, but some of the photos do relate to that matter, yes.
TH:  How did that matter end?
TA: Can’t talk about it (in the hands of our lawyers)
TH: I am merely asking if it was adjourned.
TA: I believe it was adjourned.

Further discussion on investigation of complaints

Employment

TH:  Can I turn to other matters.  Employment.  6.1, page 16 refers.  Indicates that 270 people are employed in production and transport.
TA: Yes
TH: 218 on the payroll.
TH: 220 widows and pensioners in the Flintshire area.  Is it right that employees and former employees have been encouraged to write in support of this application.
TA: Correct
TH: Do you have copies of communications asking current and former employees to write in support.
TA: Not on me.
TH: Can I have a sample of that letter?
TA: Yes.  If it would help you.
TH: It would help me.

Some discussion on actual number of employees

TH: If the kiln 4 project goes ahead, there will be a reduction at Clitheroe.
TA: Yes, close the 2 wet kilns at Clitheroe.
TH: Loss of employees?
TA: Estimated, 100 people affected.
PI: I need information if Clitheroe is closed.  The dry kiln could be improved.
TA: Mr Weller has been dealing with the fall back figures.
PI:  It would be helpful if all 3 employment positions for each plant could be made available.

Community Support

TH: Section 10.  Community support. Section 6 point 10, page 20. Gives figures for community support. Spending in 1999 for North Wales.  Do you have information of a comparable nature for say 1997-1998?
TA: I may be able to get that information.
TH: It would be helpful to the Inquiry.
 

IPPC Authorisation

TH: IPPC regime.  The EA will be expecting an application under IPPC for the continuing use for the existing use of the kilns by August of next year.
TA: Yes
TH: Not very far away.
TA: No its not.
TH: Have you started to prepare an application to bring your existing kiln or kilns within the IPPC regs?
TA: We have started to consider that.
 
 

Questions from others:
Cllr Darlington
Queried the fact that whilst 50% - 60% of fallout from Padeswood came over Penyffordd (his ward), only 3% of the Castle workforce lived in that area.
He asked whether there had ever been a policy, by Castle,  to recruit from outside any likely fallout area - this was denied by Tony Allen

Lucy Thomas
Impassioned discussion over the continuous dust problems experienced from the plant for the last 52 years.
'We’ve had 52 years of dust.  You say you are going to make further improvements or is it a carrot?'
Tony Allan responded by saying that they were continually striving to improve perfomance but cement manufacture is  a 'dust production business'

Shelly Booth (Phoenix)
Questions on the delay in unauthorised release documents appearing on the public register.(batches appeasring after three months)
Also discussed possible pollution problems for children attending the onsite environmental centre.

Finally, Mrs Booth challenged Mr Allan to substantiate the claim he made in his proof that :
"Objectors to Kiln 4 may attempt to belittle the importance of the company to the local community, they may attempt to belittle the very clear successes achieved by the works in environmental performance, and they may attempt to belittle the company's proposed £48m investment by deliberately misleading the local community."
She pointed out that Phoenix were objectors and could he provide an instance when they had misled the community.
Appearing flustered, Mr Allan said that protestors had stated that emissions could travel out of the locality and affect  Chester when his air modelling concluded this was not so.
Mrs Booth  countered by stating that her technical expert had found the opposite.
When asked to provide another example, since that instance did not relate specifically to Phoenix, the Inspector gave Mr Allan the option of not answering the question, which Mr Allan accepted.



17th October

DAY 4

Statements by Interested Parties in Support of Proposal
Cross Examination of Peter Weller  (Castle Cement - Production Director)
           Padeswood to close if Kiln 4 not authorised
           Mary Horner's Cross Examination on behalf of the Green Party.
Ian Walpole
Dr Roberts pressed to deliver promised cancer statistics

Statements by Interested Parties in Support of Proposal
Two of the three people scheduled to appear gave their statements.

Firstly, Mr J Shanklin, the 74 year old retired chairman of Dodleston Parish Council gave a short statement.

He was followed by Brian Leigh, Managing Director and owner of Allan Morris Transport, the primary bulk carrier used by Castle, Padeswood. He gave a most eloquent breakdown of his involvement with Castle in hauling the primary components of cement: limestone; shale and sand and also outlined the effect closure of the plant would have on his business, should the current application fail.

Mr D Hughes  (ex  General Manager of Castle Cement, Padeswood) did not appear.
 

Cross Examination of Peter Weller  (Castle Cement - Production Director)
Mr Weller started by reading a statement in which he advised the Inquiry thatit was now the decision the senior Castle management that if authorisation was not given for the Kiln 4 application, then refurbishing the Padeswood plant was not economically viable and it would be run down and closed, probably by 2005.
When asked later by Tom Hill (CANK's barrister) whether a similar statement had been made at the Flintshire CC planning meeting last February by Mr Allan, Mr Weller said that he had reviewed the transcripts and it had not.

CANK Note:
This statement, of course, reverses their previous position as revealed in the Evening Leader three weeks ago which, in turn reversed Castle's position held and actively promoted by Mr Allan; John Millward - shop steward at the plant; and employees since the Planning Meeting last February!
For more information see:
Health v Jobs: Castle's bluff on closing should have been called (Chester Chronicle 18th February 2000)
Castle Should Come Clean (Chester Chronicle 25th February 2000)
No job is worth risk to health  (Chester Chronicle 21st July 2000)
New Row over Kiln Go-Ahead (Flintshire Evening Leader 4th October 2000)

Mr Hill asked whether Castle's criminal convictions would have any bearing on the company's ISO 14001 accreditation. Mr Weller said that it was based on continuous improvement and would be subject to annual review.

Mr Hill went on to establish that Heidelberger Zement (HZ), Castle's owner, was, itself, owned mainly by one family and a bank. Mr Weller will be supplying main shareholder details.

Mr Weller  confirmed that the company has 25% of the world cement market, producing approx 50 million tonnes in 60 factories (71 kilns) worldwide.Of that, Castle contributes about 3 million tonnes.

He also confirmed that  HZ had been the subject of a cartel investigation and whilst a number of the firms involved had had their subsequent fines waived, HZ was obliged to pay 7 million euros.

Mr Weller was asked and refused to share the company's cement strategy, in view of it's commercial sensitivity.
Some discussion continued, including the mechanics of cement production and confirmation of the likely timescale for the Kiln 4 project, assuming it was authorised.

The cross examination then moved on to the possibility of alternative sites for this project. Mr Weller volunteered that the Cefn Mawr quarry had been considered but was dismissed as uneconomic.
He also confirmed a study of alternatives had been undertaken but refused to release the details to the Inquiry.

Further discussion on the make up and transport arrangements for Cemfuel and Profuel but Mr Weller refused to be drawn on specific supplier details.
 

Mary Horner's Cross Examination of Peter Weller on behalf of the Green Party.

Mary Horner questioned Peter Weller on apparent contradictions between the company's demands for additonal quarrying facilities at Clitheroe and their likely useage of limestone over the next 30 years. By pointing out anomalies in the timing of permissions, she endeavoured to show that Castle applied for the quarrying permission on the basis of kilns they knew were soon to be closed.

She went on to press Mr Weller on the make up of Cemfuel and the way it was tested to ensure it met specification. With little forthcoming from Mr Weller she pointed out that only 3% of Cemfuel stock was tested and asked how, with such a wide range of source materials, could the specification possibly be met or the make up consistant.
 

Ian Walpole (Castle - Emissions) read supplimental proof - was briefly examined on it by Vernon Pugh for Castle.
Tom Hill, for CANK reserved the right to cross examination once he had had a chance to digest the additional material.

The day finished with Tom Hill querying non-receipt of promised cancer data with Dr Roberts
TH: I see that Dr Roberts is in the room.  When we heard the summary of Dr Roberts there was a further paragraph added which referred to cancer and I asked whether this work would be available.  It was said that this would be available this week.  I would wish that this information be available at the earliest opportunity.
Dr Roberts: Rates for Mold and in areas around the kiln. The item I suggested might be available earlier, in the form of a letter from the Health Authority, will not now be available, not prepared to do this.  The other information will be available by Thursday using cancer registry data.



18th October

DAY 5

Programme Timetable Revisions
Cross examination of Ian Walpole (Castle - Emissions)
        Key Points
        Invalid Comparison
        IPPC Application
        Unauthorised Releases
        Ethel Schmidt
        Capacity of the Kiln
        Fuel Mix - Alternative Fuels
        Fuel Analysis
        Profuel
        Emissions from the Stack
           Lead
           Cement Kiln Dust (CKD)
        CKD Production - Accidental Releases

Other Objectors' cross examination of Mr Walpole
        Mia Jones
        Phoenix
           Emissions Excesses
           Incinerating Waste
           Ultrafine Particles
           Dioxins
        Derek Darlington
        Green Party
           Mary Horner
           Particulates
           Klaus Armstrong-Braun

David Tester (Inquiry Assessor)
        PCB Monitoring
 
 

Day started with revisions to the Inquiry schedule:
The Evening Meeting will now be at the Beaufort Park Hotel, New Brighton on Wednesday 25th October not Thursday 26th
Thursday 26th will be a half day, also at the same venue.
There will not be any meeting on Friday 27th.

Programme slippage is unavoidable and a revised schedule for subsequent days will be published as soon as possible.
Note:
In the event that the Inquiry is not completed by November 3rd, there is a possibility that it will be adjourned until the New Year.
 

Continuing cross examination of Ian Walpole (Castle - Emissions)

TH - Tom Hill (CANK Barrister)        IW - Ian Walpole

Key Points
1)Invalid Comparison
TH - In IW's proof, emissions from existing kilns compared with the projected emissions from the proposed Kiln 4. This comparison irrelevant since old kilns are now subject to IPPC so won't be able to operate next year, anyway, without  major improvements.
After pressing - IW confirmed this.

2)Proposed IPPC Application
No draft proposals available to Inquiry
Any upgrading of gas scrubbers - no, in view of excessive cost.

3)Unauthorised Releases
IW asked if things go wrong - IW said No
TH pressed the point: 256 unauthorised releases in 4 years; Castle subject to criminal prosecution with further one before the court at the moment and another one pending re injury to employees.
IW conceded things do go wrong

Further reference to CKD (Cement Kiln Dust) releases.
IW denied any release of CKD
TH referred him to relevant appendix showing a release
IW Considered reported release must have been misreported - TH suggested - by a Castle employee.
IW acknowledged that there will always be fugitive emissions
Also confirmed that it took 5 years to get the Castle plant at Ketton running properly.

Some talk then on mechanical breakdowns with IW confirming that stopping the kiln would not effect emissions.

4)Ethel Schmidt
IW confirmed all Kiln 4 emissions based on Ethel Schmidt presumptions which, in turn, are based on conventional fuels only.

5)Capacity of the Kiln
IW confirmed could exceed 750,000 tonnes pa minimum - undertook to find out MAXIMUM

6)Fuel Mix - Alternative Fuels
IW confirmed Castle assumed a consistant mix for IPPC application
Also confirmed that they were not tied to that mix because flexbility is needed.
Inspector requested revised tables on this fundamental point

7)Fuel Analysis
IW confirmed procedure meant that since samples are drawn off as Cemfuel going through the kiln, it would be too late to rectify any breaches

8) Profuel
IW confirmed only limited info on this new fuel is available, which is going to account for almost 50% of mix at Padeswood, and that plastics will be included because they have a very good calorific value.

9) Emissions from the Stack
IW confirmed not possible to accurately monitor SO2; CO and particulates continiously.
Also confirmed dioxin monitoring would take place only twice a year.
        Lead
        Limestone - high lead content (lead mining area), 7 - 8 times the equivalent at Ketton
        IW disagreed, intially, that this dispersed into atmosphere via kiln though, when pressed, accepted it was so.

        CKD (Cement Kiln Dust)
        1 tonne ph produced
        IW confirmed that an estimated figure had reduced 40% since May last year.
        The Inspector asked whether the Inquiry would have known about the change if it had not arisen in cross
        examination.
        IW stated that it had only just been noticed.
 

CKD Production - Accidental Releases
                IW confirmed that he had only considered minimal releases.

Other Objectors' Cross Examination of Mr Walpole

Mia Jones (Dodleston Liberal Democrat Councillor)
Discussed effectiveness of filter bags and procedures for replacing damaged ones.
IW confirmed working compartments had been reduced from 8 to 6 for economic reasons but stated that performance would not be affected.
MJ also identified heavy reliance in proof on bag manufacturer's guarantees as an indication of their effectiveness and quality

Gilly Boyd - Phoenix
Established from IW that emissions from existing kilns were measured twice a year.
        Emissions Excesses
        GB     In between testing there are emissions that are over the limits and quite considerably so?
        IW     I think it is small compared overall to the year.

        Incinerating Waste?
        IW said will apply best available techniques but also confirmed that the required standard for state of the art cement kilns
        was 4 times more lenient than the rate applied to hazardous waste incinerators.
        Also confirmed that, unlike kilns in Europe, NOx abatement equipment would not be installed at Padeswood, due to
        cost.

        Ultrafine Particles
        GB Latest research suggests are source of main damage
        IW New kiln will reduce emissions by 5 times
        IW also confirmed that the sub PM1 particles cannot be measured.
         GB     Present levels are unacceptable, would you agree?
        IW      It's an unauthorised process
        GB     But it is operating to standards?
        IW      Yes

        Dioxins
        GB     Dioxins are measured twice a year. How can you say that you are operating within dioxin parameters?
        IW     There is no requirement for us to measure dioxins

Ian Walpole: WE ARE NOT IN THE WASTE DISPOSAL BUSINESS

Derek Darlington (County Councillor - Penyffordd)
        IW confirmed:
        The Kiln 4 kiln tube was second-hand and at least 9 years old.
        The capital cost for the 8 cement silos for which planning permission has just been granted is £0.5 million.
        DD    Is it not true that there are hidden costs to the wider community and are you saying that profitability of
                  the company outweighs the possible health risks to the community?
        IW    We have done an assessment of the best process and that is what we are proposing.

Green Party
        Mary Horner
        When asked if Castle was going to put continuous monitoring for mercury in the kiln, IW said earlier tests in Germany
        had suggested it was inappropriate.
        MH  suggested that this is a process which makes people ill and that the necessary equipment was available in the US
        She also pointed out that the Ribblesdale plant, near where she lives, was stopped from burning Cemfuel earlier this year.

        She then said that IW's proof stated oxygen in the calciner will by 2% but that in a waste framework directive, 6%
        is required for complete combustion.
        The Inspector asked for site of the relevant document.

           Particulates
            MH  What happens to the particle size when you burn coal as opposed to cemfuel?
            IW    I expect there would be no change

        Klaus Armstrong-Braun (Green County Councillor)
        KAB     Muck, pollution, leachate out of the cement and is that a safe method
        IW        It's nonsense, it does not leach
        KAB     Does it cause harm to people?
        IW        No

David Tester (Inquiry Assessor)
        Followed on the cross examination with extensive questions of his own.
        In particular, in trying to address some of the public's concerns, he asked what would happen if the plant could not meet
        the standards of the Environment Agency.
        IW replied that there would be any question of not meeting them.

        DT then turned to the landfill at Cefn Mawr quarry and asked about leaching.
        IW confirmed that there is leaching at Ketton
        DT      Is it underground?
        IW    I think I'll have to take advice on that.

        IW confirmed that he had not read the new Government strategy, brought out in June.
        DT suggested that IW might wish to carefully revisit his evidence in case there is any part he might wish to
        resubmit.

            PCB Monitoring
            IW stated that PCBs would not be monitored as routine.
 


19th October

DAY 6

Cross Examination of Mr R Barrowcliffe (Castle - Air Modelling)
        Tom Hill
           Differences between models
           Heavy Reliance on information from Castle Cement
           Verification of Modelling Results
           Fugitive Emissions
           Inconsistancy in documentation
           Many assumptions made
           Gap in the evidence
           Reliance on Confidental documents that have not been made available to the Inquiry
           Wind Speed
        Other Objectors
           Elizabeth Shanklin
           Phoenix
           Derek Darlington
           Green Party

Cross Examination of Dr Kathryn Kelly
           Dr R Varley
           Cancer Risk from CKD
 

Cross Examination of Dr R Barrowcliffe (Castle - Air Modelling)

Cross examination on this complex subject took a lot of the day, but the key points may be summarised as follows:
Tom Hill (CANK's Barrister)

        1)RB was instructed in June this year and, therefore, had no input to the modelling included in Castle's original
           environmental statement - that was done by Mr Walpole (Castle - Emissions witness)
           Asked by TH, Mr Barrowcliffe did not know why Mr Walpole had not presented this proof.

        2)There are differences between the various models used but it was claimed by RB that they were broadly compatible.
           However, it was accepted by RB that his model was not well suited where buildings were involved - this seemed
           strange in view of the very large stack and preheater tower considered here.
           It was also acknowledged that there were differences between the figures generated by all three models used.

        3)Heavy reliance was placed by RB, in the preparation of his proof:
                    On conversations with Mr Walpole;
                    On average emissions data provided by Castle
                            TH established that RB had not appeared to have questioned the validity of this data..

        4)No attempt had been made to verify the model emissions data by looking at the plant at Ketton where actual air
           dispersion performance could have been checked.

        5)No consideration was given to fugitive emissions in spite of the 250 unauthorised releases seen at Padeswood in the
           last 4 years.

        6)Inconsistancy pointed out between the IPC documentation and RB's proof  of which RB seemed unaware.

        7)Many assumptions made including: Castle emissions data applied to any fuel (did not look at specific fuels).

        8)Gap pointed out in air quality evidence re heavy metals and dioxins;

        9)Short term concentrations were not extensively monitored.

        10)Reliance by RB on confidentail documents not available for view at the Public Inquiry

        11)Wind speed
            RB agreed they were not an issue
            TH suggested that the CANK expert (M Pratt) could show otherwise, in which case all of RB's figures were wrong
            and would have to be revised dramatically upwards
 

Other Objectors' Cross Examination

Elizabeth Shanklin (Dodleston Parish Council)
Widening the modelling domain to show downwind effects - especially in relation to specific substances.
RB agreed to provide the Inquiry with more data.

Ground level concentrations - no actual test results from the existing kilns.

Phoenix - Graham Booth
GB Given that the wind is from the West , it means that the emissions will be concentrated in the Penyffordd  &
      Penymynydd areas.
RB Yes, that is true

Plume grounding was also discussed and RB agreed that, in summer, the plume might be brought to ground more often.

Cllr Derek Darlington
DD Calculates that emissions over Penyffordd could be 3 - 4 times the average.

RB Range of values in the whole are could be anything between 2 in some areas to 10 times when compared to Buckley.

Green Party - Klaus Armstrong Braun
KAB    How are fugitive emissions evaluated in health impacts
RB       Fugitive emissions are difficult to define. So in order to model them you would have to estimate their
            number. In the new plant, fugitive emissions will be eliminiated or suppressed by enclosures.
 
 
 

Cross Examination of Dr Kelly (Castle - Health Effects)

Dr Kelly first read the suppliment to her proof, a rebuttal of Dr Vyvyan Howard's (CANK Health Expert) proof in which she highlighted what, in her opinion was:
        The use of older data;
        New reports which are currently under peer review and therefore should not be cited;
        Irrelevant examples

Phoenix - Dr R Varley
Cancer Risk
Dr Kelly pointed out that Agency quantified cancer risk from CKD  (Cement Kiln Dust) as low or negligible.
Dr Varley pointed out to Dr Kelly that, from personal experience, families affected by cancer might disagree that the
effect was 'quite small'

Dr Varley stated the need for continuous monitoring and assessment of the new kiln, should it be erected.

Some discussuon of particulates and the effectiveness of bag filters continued until the end of the day's session.



20th October
 
 

DAY 7

Cross Examination of Dr Kelly (Castle - Health) by Tom Hill (CANK's barrister)
        Lobbyist
        Texas Air Control Board
        Source of Evidence
        Castle Cement, Padeswood one of the highest emitters of dioxins in the country
        Fugitive Emissions
        Provision of Raw Cancer Data to Dr Kelly by Dr Roberts
Partial cross examination of Mr H Moggrige (Castle - Visual) by Eric Owen (Mia Jones' barrister)
        Offsite Planting
Cllr Mia Jones Evidence-in-Chief
Personal Statement by Mrs Lucy Thomas

Cross Examination of Dr Kelly (Castle-Health) by Tom Hill (CANK's Barrister)

The examination started with a short review of Dr Kelly's background: she confirming that she was appointed by Castle Cement in July 2000. She did not know whether any UK expert had been approached by Castle beforehand.
She also confirmed that she was not a medical doctor and that her current company is called Delta Toxicology, her previous business EDT being sold to ERM, the UK subsidiary of which employs Dr Barrowcliffe (Castle - Air Modelling).

Lobbyist
Asked if she was a registered lobbyist in the US she explained that no such registry exists there although she did have to sign in as one once to comply with Montana state law.

Texas Air Control Board
Dr Kelly was referred to a 1993 letter from the Texas Air Control Board, that State's equivalent of our Environment Agency, in which they asked to be disassociated from some of her remarks.
Dr Kelly explained that the circumstances of that letter were very political, contained very few technical points and that a further letter was written subsequently which had satisfied all parties concerned.

Source of Evidence re Health Effects
Tom Hill then questioned Dr Kelly intensely about her assertion that the first group to look at should be the workers in a cement plant before more sensitive groups in the community - especially the very old and very young.

TH Are you suggesting that the concentrations that the workers are exposed to are the same as that which comes
      out of the top of the stack
KK Yes

Further questions on the need for baseline public health studies.

TH  and it is your evidence (epidemilogical) that there is no evidence on the burning of either alternative or
       conventional fuels in cement kilns.
KK Yes

Padeswood one of the Highest Emittiers of Dioxins in the Country
Revealed that a 1999 ENDS report listed Castle, Padeswood as the 11th highest emitter of dioxins in the UK with Castle, Ribblesdale being in the top thirty.

Dr Kelly asked to project an overhead which showed the relative dioxin emissions from different sources in the US.
TH   Bush fires etc etc - is this information seriously put forward to answer my question?
KK  Information is similar and all these sources...would indicate that cement kilns would not be considered a
       major overall source of dioxins.

Fugitive Emissions
Dr Kelly confirmed that she believes that the concentrations of fugitive emissions are similar to those from the stack.
She also agreed that there will continue to be emissions from the kiln seals.
Dr Kelly acknowledged that there is every potential for fugitive emissions to move beyond the site boundary.

Tom Hill asked whether, in view of the fact that local communities have been subjected to systematic exposure to emissions over the years that it would be wise to consider their effects over a long period and the likely impact of the new kiln.
Dr Kelly agreed and also stated that she did not have exact information on past history of adverse effects.
 

Provision of Raw Cancer Data to Dr Kelly by Dr Roberts

TH  Baseline health data needs to be considered before permission is granted. For example, cancer mortality and
       incidence.
The discussion then moved on to local cancer rates and Dr Kelly confirmed that she had made some local enquiries, as part of her rebuttal to Vyvyan Howard's proof and Dr Roberts had furnished raw cancer data to her last Monday (four days ago) without providing it to any other parties to the Inquiry.

The Inspector adjorned the Inquiry for 5 minutes

All other objectors asked that the same raw data that had been made available to Dr Kelly should now be provided to them Dr Roberts confirmed that the relevant spreadsheets would be provided.

Further points were made about Dr Roberts apparent refusal to meet with some of the objector groups (particularly Phoenix) prior to the Inquiry although he had liased with Castle Cement and Dr Vyvyan Howard for CANK.

By general agreement Dr Kathryn Kelly's  cross examination was postponed to next Tuesday (24th October) to allow all parties to consider the developments of the morning.

DD (Cllr Derek Darlington - objector):
                                            Can I ask whether that information given to KK last Monday, was it requested by her
                                            or was it offered to her?
PI (Inspector)                     That is not a matter for answer at this point
DD                                       Will I be allowed to ask that again during the course of the inquiry?
PI                                        You may find that you have that answer.
 

Partial Cross Examination of Mr H Moggrige (Castle - Visual)
by Mr Eric Owen, barrister for Mia Jones
This cross examination has been taken out of the normal run of events because Mr Owen was only available for today.
The remaining examiination of Mr Moggridge's  (HM) evidence will take place at a later date.

Much discussion took place on the available viewpoints and perceived impact of Kiln 4 from Dodleston, Cheshire, Cllr Jones' ward.
Also on the subjectivity of conclusions.
HM agreed that there was no description of his methodology  in his proof.
He also stated that the impact of the new kiln from Dodleston would be relatively insignificant and:

from private properties, you can choose whether you can see the tower or not.

This provoked mutterings from the public attending the inquiry.

        Offsite Planting
        If people approach the County and say they do not like the view, the Council have funds to buy a tree and
       therefore eliminate it (HM)

Cllr Mia Jones     Evidence-in-Chief
Centred mainly around the visual concerns of her constituents on the anticipated visibility of  Kiln 4 from various viewpoints near Dodleston, some 23% having completed a questionaire on the matter (compared with a typical response rate of 2-3%).
Some discussion on the relative visual impacts of the proposed kiln and Eaton Hall.

Personal Statement - Mrs Lucy Thomas
Mrs Thomas, who has attended every day of the Inquiry as part of the Phoenix team, asked to make a personal statement today, since she will not be available for the rest of the Inquiry.

As Mrs Thomas read her statement, she became increasingly upset until the Inspector adjourned the Inquiry so that she could take a10 minute break.
When she she continued, it was clear that her sadness had was now tinged with anger.
Many members of the audience appeared profoundly moved and there was spontaneous applause when she had finished.

Rather than precis such a personal contribution to the Inquiry, Mrs Thomas full transcript is available here.

Inspector: Are you prepared to ask any questions?
Vernon Pugh (Castle Barrister): Under the circumstances I am not prepared to ask any.



Summarys - October 24th onwards

Return to Top of Page